Debt (Details) (USD $)
In Millions, unless otherwise specified |
3 Months Ended | 12 Months Ended | 3 Months Ended | 12 Months Ended | |||||||||||||||||||||||||||
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Oct. 01, 2011
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Jul. 02, 2011
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Apr. 02, 2011
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Dec. 31, 2011
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Dec. 31, 2010
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Dec. 31, 2009
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Dec. 31, 2011
Senior Notes Due 2016 [Member]
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Dec. 31, 2010
Senior Notes Due 2016 [Member]
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Dec. 31, 2011
Debentures Due 2023 [Member]
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Dec. 31, 2010
Debentures Due 2023 [Member]
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Dec. 31, 2011
Senior Notes Due 2013 [Member]
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Dec. 31, 2010
Senior Notes Due 2013 [Member]
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Dec. 31, 2011
Notes Due 2027 [Member]
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Dec. 31, 2010
Notes Due 2027 [Member]
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Dec. 31, 2011
Loan With Fond Du Lac County Economic Development Corporation Due 2021 [Member]
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Dec. 31, 2010
Loan With Fond Du Lac County Economic Development Corporation Due 2021 [Member]
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Dec. 31, 2011
Notes Payable Through 2022 [Member]
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Dec. 31, 2010
Notes Payable Through 2022 [Member]
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Dec. 31, 2011
Secured Asset-Based Facility [Member]
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Dec. 31, 2011
Terminated Secured Asset-Based Facility [Member]
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Dec. 31, 2011
Long-term Debt [Member]
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Dec. 31, 2010
Long-term Debt [Member]
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Oct. 02, 2010
Long-term Debt [Member]
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Jul. 03, 2010
Long-term Debt [Member]
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Apr. 03, 2010
Long-term Debt [Member]
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Dec. 31, 2011
Long-term Debt [Member]
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Dec. 31, 2011
Long-term Debt [Member]
Senior 11.75% notes Due 2013 [Member]
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Dec. 31, 2010
Long-term Debt [Member]
Senior 11.75% notes Due 2013 [Member]
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Dec. 31, 2011
Long-term Debt [Member]
Senior 11.25% notes Due 2016 [Member]
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Dec. 31, 2011
Long-term Debt [Member]
Notes, 7.125%, due 2027 [Member]
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Dec. 31, 2011
Long-term Debt [Member]
Debentures 7.375% Due 2023 [Member]
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Asset Based Credit Facility [Abstract] | |||||||||||||||||||||||||||||||
Maximum borrowing capacity | $ 300.0 | $ 400.0 | |||||||||||||||||||||||||||||
Expiration date | May 2012 | ||||||||||||||||||||||||||||||
Borrowing base | 254.4 | ||||||||||||||||||||||||||||||
Available borrowing capacity | 231.5 | ||||||||||||||||||||||||||||||
Letters of credit outstanding | 22.9 | ||||||||||||||||||||||||||||||
Maximum amount of letters of credit allowed | 125.0 | ||||||||||||||||||||||||||||||
Facility fee description | The Company pays a facility fee of 25.0 to 62.5 basis points per annum, which is adjusted based on a leverage ratio. | ||||||||||||||||||||||||||||||
Facility fee (in hundredths) | 37.50% | ||||||||||||||||||||||||||||||
Interest rate terms | (Under the terms of the Facility, the Company has multiple borrowing options, including borrowing at a rate tied to adjusted LIBOR plus a spread of 225 to 300 basis points, which is adjusted based on a leverage ratio. The borrowing spread was 250 basis points as of December 31, 2011. The Company may also borrow at the highest of the following, plus a spread of 125 to 200 basis points, which is adjusted based on a leverage ratio 150 basis points as of December 31, 2011; the Federal Funds rate plus 0.50 percent; the Prime Rate established by JPMorgan Chase Bank, N.A., or the one month adjusted LIBOR rate plus 1.00 percent.) | ||||||||||||||||||||||||||||||
Covenant requirements | (The covenant requires that the Company maintain a fixed charge coverage ratio, as defined in the agreement, of greater than 1.0, whenever unused borrowing capacity plus certain cash balances together representing Availability, falls below 37.5 million. At the end of 2011, the Company had a fixed charge coverage ratio in excess of 1.0, and therefore had full access to borrowing capacity available under the Facility. When the fixed charge covenant ratio is below 1.0, the Company is required to maintain at least 37.5 million of Availability in order to be in compliance with the covenant. Consequently, the borrowing capacity is effectively reduced by 37.5 million whenever the fixed charge covenant ratio falls below 1.0.) | ||||||||||||||||||||||||||||||
Write-off of deferred debt issuance costs | 1.1 | ||||||||||||||||||||||||||||||
Short-term Debt [Abstract] | |||||||||||||||||||||||||||||||
Current maturities of long-term debt | 1.5 | 1.7 | |||||||||||||||||||||||||||||
Other short-term debt | 0.9 | 0.5 | |||||||||||||||||||||||||||||
Short-term debt | 2.4 | 2.2 | |||||||||||||||||||||||||||||
Long-term Debt [Abstract] | |||||||||||||||||||||||||||||||
Long-term debt, gross | 691.9 | 830.1 | 287.9 | 341.6 | 114.4 | 124.6 | 73.0 | 117.2 | 167.2 | 199.2 | 42.7 | 42.0 | 6.7 | 5.5 | |||||||||||||||||
Current maturities of long-term debt | (1.5) | (1.7) | |||||||||||||||||||||||||||||
Long-term debt, net | 690.4 | 828.4 | |||||||||||||||||||||||||||||
Interest rate (in hundredths) | 11.25% | 7.375% | 11.75% | 7.125% | 2.00% | ||||||||||||||||||||||||||
Interest rate, maximum (in hundredths) | 5.892% | 5.00% | |||||||||||||||||||||||||||||
Due date | 2016 | 2016 | 2023 | 2023 | 2013 | 2013 | 2027 | 2027 | 2021 | 2021 | 2022 | 2022 | |||||||||||||||||||
Long-term debt repurchased | 142.8 | 36.2 | 44.2 | 36.2 | 56.2 | 32.1 | 10.3 | ||||||||||||||||||||||||
Loss on early extinguishment of debt | 11.7 | 0.9 | 4.3 | 19.8 | 5.7 | 13.1 | 2.9 | 0.2 | 1.1 | 4.1 | 0.3 | 19.8 | |||||||||||||||||||
Percent of principal amount of debt forgiven (in hundredths) | 43.00% | ||||||||||||||||||||||||||||||
Discount on long-term debt | 5.9 | 8.4 | 0.3 | 0.4 | 0.6 | 0.8 | 7.3 | 8.0 | |||||||||||||||||||||||
Scheduled Maturities of Long-Term Debt, Net of Discounts [Abstract] | |||||||||||||||||||||||||||||||
2012 | 1.5 | ||||||||||||||||||||||||||||||
2013 | 84.6 | ||||||||||||||||||||||||||||||
2014 | 6.2 | ||||||||||||||||||||||||||||||
2015 | 5.6 | ||||||||||||||||||||||||||||||
2016 | 293.5 | ||||||||||||||||||||||||||||||
Thereafter | $ 300.5 |